Benefits of ONPUL Impulse Heat Sealers

The leaders in enterprise and manufacturing throughout the world rely on Fuji Impulse for all of their sealing product needs. They're the company that has been at the forefront of the industry for over half a century.

The world's top manufacturers and organizations haven't the time to experiment with lesser quality machines like the constant heat sealers that are offered elsewhere. Sealers that utilize the constant heat method can endanger the safety of employees. Constant heat sealers keep their sealing area hot at all times, thus exposing employees to potentially life-threatening, on-the-job injuries. Unlike constant heat sealers, the sealing area on the ONPUL impulse sealer is hot only when in use. This reduces the length of time that employees are liable to come in contact with the hot surfaces required for quality sealing.

With the dangers posed by climate change proven to be a scientifically-acknowledged fact, organizations everywhere are looking for new ways to lighten their environmental footprint. ONPUL impulse sealers reduce the energy consumed during the packaging process. This is accomplished by not wasting energy through constantly maintaining a hot temperature on the sealing surface. Environmentally-minded companies are replacing their old constant heat sealers with new energy efficient ONPUL impulse sealers.

In the process they are streamlining their bottom line by:
Lowering the energy bills of their packaging departments
Reducing payroll hours from employees standing around waiting for sealers to heat up or to cool down
Decreasing the risk of on the job injuries by eschewing sealers that use the potentially dangerous constant heat method

Businesses that are involved in high volume production need reliable sealing machines. They require cost effective machinery that will provide consistent seals for each unit of their products.

Constant heat sealers, when used continuously in a high volume production setting, can begin to have temperature variations. The strains of overwork show up as lapses in sealing quality and lapses of non-conformity to standards. So they aren't recommended for the prolonged use demanded in such a situation.

ONPUL impulse sealers are engineered to withstand the rigors of prolonged use that is demanded in high volume production. Whether they are used in the electronics or the aerospace industry, in the field of medicine or food manufacturing, the applications for ONPUL impulse sealers are as varied as the industries that have come to rely upon them.

For the precision in packaging that is so necessary for the safe arrival of your product when shipped from the manufacturer, to a distributor and on to the consumer, make sure that it's done right the first time, each and every time.

In today’s demanding global marketplace, competition for resources requires the exacting conformity of every unit of product that you manufacture to minute specifications. Waste must be minimized in all facets of operations. There is no room for sealing machines that overheat or fail to provide a uniform seal for each unit produced. Whether it is the first or last unit of production, consistency of packaging is not an option. It is a stringent necessity that cannot be overlooked in any field or industry.

Companies whose packaging must meet exacting standards look to impulse heat sealers to steer them smoothly into port. Some manufacturers may know the exact temperature that provides the absolute best seal for their product.

ONPUL impulse sealing technology allows you to adjust the sealing temperature to the exact degree required for the optimal sealing of your product. That can save you big time by acing that all important last step of your work. With the perfect packaging of your product, you can be assured of its safe arrival at its destination via all types of shipping services.

What is an Impulse Heat Sealer?

Have you tried using an impulse heat sealer? This device is used by lab techs, engineers, production managers and manufacturers to seal different kinds of packaging. It is widely used for polyethylene and polypropylene bags, as well as thermoplastic packages. If you want to get maximum productivity in using this device, you should look for high quality that can provide you with great benefits.

Why are impulse heat sealers popular?
They are simple to use in homes. Just put the food inside the special food saver bag, and seal it to protect from dust, insects and air that can spoil it. Impulse heat sealers also give an option to freeze meat in bulk for later use, allowing you to store it in food bags and seal it. This way, you’ll feel safe that it will not be spoiled when exposed to air. When you need to pack things that need to stay dry, heat sealers can do a great job because sealed bags do not allow water to penetrate. The same is true with clothing that you want to store in safe places away from bad smells, insects, and dust.

Impulse sealers are categorized into two sections, manual and automatic. Manual sealers are operated by placing a bag in the sealer’s jaws, pushing them closed, and removing the sealed bag afterwards. The typical size of a sealer is the same as a handy stapler. Automatic sealers have slightly different features. Here is how they operate:

You don't have to operate an automatic heat sealer since it is designed to seal packages continuously. All you have to do is adjust its settings to seal packaging materials that need different sealing times and temperatures. However, make sure that you program it correctly. If you make a mistake in setting it on a short sealing time, you might end up creating a weak seal. On the other hand, if you set it too long, you might produce a burnt package. 

The sealing process works through a quick supply of electrical current sent through a wire that transforms electrical energy into heat. The heat flows quickly into the sealer's jaw, and is pressed over the sides of the bag in order to melt them together. This way, packaging is sealed completely and permanently, until it is broken. 

The parts to be sealed are inserted between the sealing blades. When electricity and heat are delivered instantly through the heater ribbon, the sections for sealing are then pressed.
When electricity stops, the seal is not removed immediately for pressure cooling and to provide a clean finish.

There are several types of impulse heat sealers that we offer to a variety of industries. Some of the most popular impulse sealers are:

• Table top
• Semi-automatic table top
• Foot-operated
• Vacuum sealers
• Gas flush and vacuum sealers
• Long size impulse sealer
• Medical

Each impulse sealer model operates differently, has different safety features, and can be utilized in several different industries. To fully understand how each of our impulse sealer models work, check out our General Catalog.

Why should you prefer a Fuji Impulse heat sealer?
One great thing with this type of sealer is that its microprocessor is controlled, providing you the following benefits:

• There is no waiting time; all you have to do is turn on the switch, and its ready for use.
• Since it has a varying high-temperature sealing bar, the risk of heat injury is low.
• Generates energy cost savings by just using the power when you’re sealing.
• You can produce a very clean sealing result because sealing and cooling process are done in a continued pressure.
• The sealers can deliver consistent and high-grade sealing that meets the requirements of food, medical and high-tech industries.

When you try this kind of impulse heat sealer you’re not only increasing your packaging productivity, but you’re also saving in costs. Aside from saving money, you are guaranteed a quality product that has no risks!

All About Impulse Heat Sealers

Fuji heat sealers are high quality thermal heat-sealing devices that seal products in package films, or bags, by delivering an instantaneous high current impulse to a heater ribbon on the device surface. Fuji Impulse heat sealers come in a variety of systems and sizes, have several applications, and are utilized in many industries from food packaging, manufacturing, construction, apparel, to the medical community.

There is a growing demand for Fuji Impulse heat sealers given the ease of use, high standards on safety, low energy costs, and consistent reliability delivering clean, quality seals every time, for every product. No matter what type of industry you are in, there is a Fuji Impulse system that can accommodate your company’s specific needs.

Impulse heat sealers have single and dual heating options and are made up of five key consumable industrial parts; these consist of a heating element, silicone rubber, Teflon sheet, glass tape, and a sarcon sheet. The Fuji Impulse sealers are microprocessor controlled, as well. Browse our general catalog for further information and details on specific product models.

The benefits in using Fuji Impulse heat sealers are ease of use and no waiting, low risk of injuries, lower energy costs, and consistent reliability in leaving a very clean seal. When you’re ready to use the Fuji Impulse sealer, it’s ready for you. It’s as easy as turning the system on, taking action and the heat sealer is hot and ready for immediate use. After starting up the system, there is no warm-up duration. Other brand units require a waiting warm-up period. This lag takes extra time and translates into wasted power, which creates additional electrical costs, and the waiting time calculates into work inefficiency and higher labor costs. The Fuji Impulse system only uses electricity during the sealing process for the heater. Therefore, there is not an additional drain on power – saving electricity – nor is there time wasted on employees waiting. 

Some sealers require a sealing bar to stay hot at all times, which can result in additional electrical costs, and worse, injuries. When sealers need to stay on at all times, this can give rise to unintended personal injuries. Injuries happen because it is easy to get burned by the hot bar from a heat sealer that is required to be on constantly while working. With the Fuji Impulse sealer, none of the components are hot all the time. They are hot only when the system is in operational use. This lowers the risk of personal injury from unwanted burns, and reduces company risks.

Impulse heat sealers deliver clean seals because the fusion and cooling takes place under pressure in the process. Due to the Fuji Impulse sealers’ sealing frames and levers being made of aluminum, this aids in the cooling process and helps congeal the packaging film. Aluminum’s ability to handle high heat-conductivity relieves heat from both the pressure lever and sealing frame. It’s important to remember to allow cooling to take place while the system is in the closed position after heating. Table top units indicate that the cooling process is complete by beeping. Sufficient cooling time is a must for optimal sealing results. Once the cooling process has occurred, the seal generated is stronger, precise, and clean. Other brand systems, like a continuous heat sealer, may provide heat; but leaves the fusing and cooling to take place during shrinking which in turn can create uneven packaging.

From the easy-to-use table top P Series Poly Sealers, to the industrial FIF Foot Operated Series for large and extra-large packaging; Fuji Impulse heat sealers have your products in the bag!